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High temperature lubrication and mechanism of sodium carbonate by interface tailoring

Journal Article


Abstract


  • © 2020 This paper reports the potential application of sodium carbonate as an environmentally friendly and inexpensive high-temperature lubricant for hot rolling of steel. This process has been simulated by ball-on-disc sliding tests at temperatures of 645 to 920 °C. Compared with unlubricated conditions, reductions in friction and wear of 68% and 98% respectively were achieved during sliding at 730 °C with a contact pressure of 0.84 GPa. The significant improvement of the tribological properties was attributed to the tribo-induced melting of sodium carbonate at the sliding interface, which acted as a liquid lubrication layer and formed a shear-induced nano-gradient tribofilm structure. The sodium carbonate melt was readily sheared and produced low friction and negligible wear. The nano-gradient tribofilm structure which formed under sliding inhibits cracking and spalling, resulted in a low wear due to strain delocalization. These findings highlight the potential application of a low cost, low hazard sodium carbonate as a high temperature lubricant for hot metal forming. It also provides insights into the tribological mechanisms of high temperature lubrication.

Publication Date


  • 2020

Citation


  • Wang, L., Tieu, A., Wang, P., Hai, G., Mitchell, D. & Zhu, H. (2020). High temperature lubrication and mechanism of sodium carbonate by interface tailoring. Applied Surface Science, 530

Scopus Eid


  • 2-s2.0-85088294365

Ro Metadata Url


  • http://ro.uow.edu.au/aiimpapers/4244

Volume


  • 530

Place Of Publication


  • Netherlands

Abstract


  • © 2020 This paper reports the potential application of sodium carbonate as an environmentally friendly and inexpensive high-temperature lubricant for hot rolling of steel. This process has been simulated by ball-on-disc sliding tests at temperatures of 645 to 920 °C. Compared with unlubricated conditions, reductions in friction and wear of 68% and 98% respectively were achieved during sliding at 730 °C with a contact pressure of 0.84 GPa. The significant improvement of the tribological properties was attributed to the tribo-induced melting of sodium carbonate at the sliding interface, which acted as a liquid lubrication layer and formed a shear-induced nano-gradient tribofilm structure. The sodium carbonate melt was readily sheared and produced low friction and negligible wear. The nano-gradient tribofilm structure which formed under sliding inhibits cracking and spalling, resulted in a low wear due to strain delocalization. These findings highlight the potential application of a low cost, low hazard sodium carbonate as a high temperature lubricant for hot metal forming. It also provides insights into the tribological mechanisms of high temperature lubrication.

Publication Date


  • 2020

Citation


  • Wang, L., Tieu, A., Wang, P., Hai, G., Mitchell, D. & Zhu, H. (2020). High temperature lubrication and mechanism of sodium carbonate by interface tailoring. Applied Surface Science, 530

Scopus Eid


  • 2-s2.0-85088294365

Ro Metadata Url


  • http://ro.uow.edu.au/aiimpapers/4244

Volume


  • 530

Place Of Publication


  • Netherlands